Everything about Storage Tank totally explained
A
storage tank is a container, usually for holding liquids, sometimes for gases (gas tank). The term can be used for both reservoirs (artificial lakes and ponds), and for manufactured containers. The usage of the word tank for reservoirs is common or universal in Indian English, and moderately common in British English. In other countries, the term tends to refer only to artificial containers such as ponds or small lakes.
Storage tanks may often operate under no pressure (or very little), distinguishing them from
pressure vessels. Storage tanks are often vertical cylindrical in shape, perpendicular to the ground with flat bottoms and fixed domed roofs, hinged or floating roofs. There are many Environmental considerations and regulations applicable to the design and operation of storage tanks, often depending on nature the fluid contained within. Above ground storage tanks (AST) differ from underground (UST) varieties in the kinds of regulations that are applied.
Reservoirs open or covered, if covered they'd be referred to as underground storage tanks or reservoirs. Covered water tanks are common in urban areas.
Container tanks are available in many shapes, but large tanks tend to be cylindrical, or to have rounded corners, to easier withstand
hydraulic hydrostatically induced pressure of contained liquid. Most
container tanks for handling liquids during transportation are pressure vessels.
A large tank is sometimes mounted on a
lorry, truck or on an
articulated lorry trailer, are referred to as
tankers.
Special features
Since most liquids can spill, evaporate, or seep through even the smallest opening, special consideration must made for their safe and secure handling. This usually involves building a
bunding, or secondary containment dike, around the tank, so that any leakage may be safely contained.
Some storage tanks need a floating roof in addition to or in lieu of the fixed roof and structure. This floating roof rises and falls with the liquid level inside the tank, thereby decreasing the vapor space above the liquid level. Floating roofs are considered a safety requirement as well as a pollution prevention measure for many industries including petroleum refining.
Types of tank
High pressure
Cylinders are not storage tanks at all, but
pressure vessels. In the case of a liquefied gas such as
hydrogen or
chlorine, or a compressed gas such as
compressed natural gas or
MAPP, the storage tank must be made to withstand the sometimes immense pressures exerted by the contents. These tanks may be called
cylinders
Milk tank
In dairy farming a bulk milk cooling tank is a large storage tank for cooling and holding milk at a cold temperature until it can be picked up by a milk hauler. The bulk milk cooling tank is an important milk farm equipment. It is usually made of stainless steel and used every day to store the raw milk on the farm in good condition. It must be cleaned after each milk collection. The milk cooling tank can be the property of the farmer or being rented to the farmer by the dairy plant.
Septic tank
A septic tank is part of a small scale
sewage treatment system often referred to as a septic system,. It consists of the tank and a
septic drain field. Wastewater enters the tank where solids can settle and scum floats. Anaerobic digestion occurs on the settled solids, reducing the volume of solids. The water released by the system is normally absorbed by the drain field without needing any further treatment.
Mobile "storage" tanks
While not strictly a "storage" tank, mobile tanks share many of the same features of storage tanks. Also, they must be designed to deal with a heavy sloshing load and the risk of collision or other accident. Some of these include ocean-going
oil tankers and
LNG carriers; railroad
tank cars; and the road and highway traveling
tankers. Also included are the
holding tanks which are the tanks that store
toilet waste on
RVs and
boats.
Materials of construction
While steel remains one of the most popular choices for tanks,
GRP and
thermoplastic tanks are increasing in popularity. They offer lower build costs and greater chemical resistance, especially for storage of speciality chemicals. There are several relevant standards, such as
British Standard 4994 (1989) and
DVS (
German Welding Institute) 2205 which give advice on wall thickness and quality of final product.
Tank failures
There have been numerous catastrophic failures of storage tanks, one of the most notorious being that which occurred at
Boston Massachusetts USA on January 14th, 1919. The large tank had only been filled eight times when it failed, and resulting wave of
molasses killed 21 people in the vicinity. The
Boston molasses disaster was caused by poor design and construction, with a wall too thin too bear repeated loads from the contents. The tank hadn't been tested before use by filling with water, and was also poorly riveted. The owner of the tank, US Industrial Alcohol, paid out $300,000 in compensation to the victims or their relatives.
There have been many other accidents caused by tanks since then, often caused by faulty
welding or by sub-standard
steel. However, storage tanks also present another problem, surprisingly, when empty. If they've been used to hold
oil or oil products such as
gasoline, the atmosphere in the tanks may be highly explosive as the space fills with
hydrocarbons. If new welding operations are started, then sparks can easily ignite the contents, with disastrous results for the welders. The problem is similar to that of empty
bunkers on
cargo ships, which are now required to use an
inert gas blanket to prevent
explosive atmospheres building up from residues.
Further Information
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